JLG G6-42A, G9-43A & G10-43A Telehandlers Service Manual (ANSI) - 31200151



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This service manual PDF download for the JLG G6-42A, G9-43A & G10-43A Telescopic Handlers has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.


APPLICABLE MODELS :

JLG G6-42A
Before S/N 0160048658

JLG G9-43A & JLG G10-43A
Before S/N 0160048671
including 0160048773


TABLE OF CONTENTS :

Section 1 Safety Practices
1.1 Introduction
1.2 Disclaimer
1.3 Operation & Safety Manual
1.4 Do Not Operate Tags
1.5 Safety Information
1.6 Safety Instructions
1.7 Safety Decals

Section 2 General Information and Specifications
2.1 Replacement Parts and Warranty Information
2.2 Torque Charts
2.3 Specifications
2.4 Fluid and Lubricant Capacities
2.5 Service and Maintenance Schedule
2.6 Lubrication Schedule

Section 3 Boom
3.1 Boom System Component Terminology
3.2 Boom System - Three Section
3.3 Boom Assembly Maintenance
3.4 Complete Boom Removal/ Installation
3.5 Boom Section Removal/ Installation
3.6 Extend/Retract Chain Removal/Installation
3.7 Push Beam - Extend/Retract Cylinder Removal/ Installation
3.8 Boom Adjustments
3.9 Quick Switch Assembly
3.10 Boom Head - Mounted Winch
3.11 Boom Wear Pads
3.12 Boom Extend and Retract Chains
3.13 Forks
3.14 Emergency Boom Lowering Procedure
3.15 Troubleshooting
3.16 Push Beam Temporary Brackets

Section 4 Cab and Covers
4.1 Operator Cab and Covers Component Terminology
4.2 Operator Cab
4.3 Cab Components
4.4 Cab Removal
4.5 Cab Installation

Section 5 Axles, Drive Shafts, Wheels and Tires
5.1 Axle, Drive Shaft and Wheel Component Terminology
5.2 General Information
5.3 Axle Assemblies
5.4 Drive Shafts
5.5 Wheels and Tires
5.6 Brakes
5.7 Towing a Disabled machine

Section 6 Transmission
6.1 Transmission Assembly Component Terminology
6.2 Transmission Serial Number
6.3 Transmission Specifications and Maintenance Information
6.4 Transmission Replacement
6.5 Engine Drive Plate
6.6 Transmission Cooler Thermal Bypass Valve
6.7 Troubleshooting

Section 7 Engine
7.1 Introduction - John Deere
7.2 Introduction - Perkins
7.3 Introduction - Cummins
7.4 Engine Cooling System
7.5 Engine Electrical System
7.6 Fuel System
7.7 Engine Exhaust System
7.8 Air Cleaner Assembly
7.9 Engine Replacement
7.10 Troubleshooting

Section 8 Hydraulic System
8.1 Hydraulic Component Terminology
8.2 Safety Information
8.3 Hydraulic Pressure Diagnosis
8.4 Hydraulic Circuits
8.5 Hydraulic Reservoir
8.6 Implement Pump
8.7 Control Valves
8.8 Hydraulic Cylinders

Section 9 Electrical System
9.1 Electrical Component Terminology
9.2 Specifications
9.3 Safety Information
9.4 Fuses and Relays
9.5 Electrical System Schematics
9.6 Circuit Breakdowns
9.7 Engine Start Circuit
9.8 Charging Circuit
9.9 Window Wiper/Washer Windshield Wiper Motor
9.10 Cab Heater and Fan
9.11 Solenoids and Senders
9.12 Display Monitor and Gauges
9.13 Dash Switches
9.14 Variable Displacement Pump Control (G9-43A/G10-43A S/N 0160040675 and After including 0160040468 & 016040672)
9.15 Hand Held Analyzer (G9-43A/G10-43A S/N 0160040675 and After including 0160040468 & 016040672)
9.16 Joystick Fault Codes (G9-43A/G10-43A S/N 0160040675 and After including 0160040468 & 016040672)
9.17 Engine Indicator Lamps - Perkins
9.18 SAE Diagnostic Trouble Codes and Fault Codes - Cummins


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Part Number : 31200151
Total Pages : 246


This service manual / repair manual / workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!

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