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This complete service repair workshop manual PDF download for the Case IH L-Line Motor Trucks has easy-to-read text sections with top quality diagrams, pictures and illustrations. The step by step instructions show you how to fault find or complete any repair or overhaul, correctly and efficiently, saving time and avoiding costly mistakes.
CTS-11 FOR L-LINE TRUCKS
CTS-12 Supplemental Pages, for R-LINE TRUCKS ONLY
MANUAL SPECIFICATION :
File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Total Pages : 664
This service repair workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same Repair Service manual your local dealer will use when doing a repair.
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Cover
Introduction
Copyright Notice
Check List & Index for R-Line Supplement
General Information Group
Cold Weather Recommendations
Ball and Roller Bearing Maintenance
Steel & Heat Treatment
Glossary of Technical and Mechanical Terms
Weights, Measures, Equivalents
Abbreviations for Terms of Weight & Measure
Units of Weight & Measure
Equivalent Values of Electrical, Mechanical and Heat Units
Mathematical Formulas Used in Sales Engineering
Pounds of Gross Vehicle Weight Which 1 HP Delivered to Clutch Will Pull up Various Grades at Various Speeds
Conversion Chart - Liquids
Front Axle Group
Axle Cross-Reference
Specifications
F-160 / F-170
F-270, F-280, F-360, F-580, F-553, F-653, F-750, F-751
Suggested Wheel Alignment Trouble Shooting Chart
Rear Axle Group
Rear Axle Application & Lubrication Capacities (R-Line Trucks)
Rear Axle Identification Chart
Rear Axle Specifications
General Instructions
Gear Replacement & Adjustment
Pinion & Ring Gear Adjustments
Differential Assembly L-110 & L-120
R-1060/R-1070 Sectional View
R-1165,R-1170, R-1470, R-1530, R-1555, R-1630 Sectional View
Two Speed Axles (Eaton) Sectional View
Eaton Two-Speed Rear Axle
Double Reduction Axle (Eaton) Sectional View
Eaton Double Reduction Rear Axle
Single Reduction Axle (Timken 100 Series Axles) Sectional View
Timken Single Reduction Axles
Double Reduction Two Speed Axle (Timken 300 Series Axles)
Double Reduction Axle (Timken 200 Series Axles)
Tandem Axles
Electric Shift (Eaton)
Body & Cab Group
Cab Door Glass
Cab Door Glass Window Regulator
Cab Door Weather Strips
Cab Door Glass Window Channel
Cab Rear Window Glass Installation
Panel Body Rear Door Glass Installation
Windshields
Windshield Installation
Cab Door Vent Glass Window
Cab Door Latch and Remote Control
Removal of Outside Door Handle
Installation of Outside Door Handle
Lock Cylinders and Keys
Ignition Switch
Door Lock
Cab Door Removal
Cowl Ventilator
Seat Adjuster (L-110 to L-180)
Seat Adjuster (L-190 up)
Cab Mountings
Hood Assembly (L-110 to L-180)
Hood Assembly (L-190 up)
Fenders and Radiator Grille (L-110 to L-160)
Fenders and Radiator Grille (L-170 and L-180)
Fenders and Radiator Grille (L-190 up)
Body Mountings
Fifth Wheel Mounting for Tractor & Trailer Combinations
Panel and Pickup Body Mountings
Windshield Wiper "Trico" (L-110 to L-160)
Windshield Wiper (L-170 up) "American Bosch - WWB6A"
Dual Electric Wipers - Type WWB (American Bosch)
Brake Group
Hydraulic Brake Specifications
Air Brake Specifications
Hydraulic Brake System
Fluid
Master Cylinder
Check Valve
Wheel Cylinders
Brake Pedal Adjustment
Bleeding the Lines
Maintenance Hints
Hydrovac Power Brake System
Description
Bleeding
Lubrication
Hydrovac Air Inlet Filter
Vacuum Line Oil Bath Air Cleaner
Vacuum Connection Service
Brake Trouble Chart for Vehicles Equipped with Hydrovac Units
Air Brakes
Equipment & Fittings
Operation
Operating Instructions
Compressor (Type U)
Preventive Maintenance & Troubleshooting
Brake Valve
Brake Valve (Hand Operated) Type HP
Quick Release Valve
Double Check Valve
Relay Valve
Governor (Type 0-1)
Safety Valve
Slack Adjuster
Low Pressure Indicator
Stop Light Switch
Brake Chamber (Bendix-Westinghouse)
Brake Chamber - Piston Type (Midland)
Air Pressure Gauge
Cut-Out Cocks
Reservoirs
Drain Cocks
Hose, Hose Assemblies and Hose Connections
Hose Couplings and Dummy Couplings
Tubing
Hydraulic Brakes - Front Brake Shoe Ajustments and Servicing (L-110, L-111, L-112, L-120, L-121, L-122)
Adjustment for Wear (Minor)
Major Adustments and Servicing
Hydraulic Brakes - Front Brake Shoe Adjustments and Servicing (LM-120, LM-121, LM-122)
Adjustment for Wear (Minor)
Major Adjustments and Servicing
Hydraulic Brakes - Front Brake Shoe Ajustments and Servicing (L-130, L-131, L-132)
Adjustments for Wear (Minor)
Major Adjustments and Servicing
Hydraulic Brakes - Front Brake Shoe Adjustments and Servicing (LB-140)
Adjustments for Wear (Minor)
Major Adjustments and Servicing
Hydraulic Brakes - Front Brake Shoe Adjustments and Servicing (L-150, LM-150, LM-151)
Adjustment for Wear (Minor)
Major Adjustments and Servicing
Hydraulic Brakes - Front Brake Shoe Adjustments and Servicing (L-151, L-152, L-153, LM-152)
Adjustments for Wear (Minor)
Major Adustments and Servicing
Hydraulic Brakes - Front Brake Shoe Adjustments and Servicing (L-160, L-161, L-162, L-163, L-164, L-165, LC-160, LC-161, LC-162, L-170, L-171, L-172, L-173, L-174, L-175, LF-170, LF-171, LF-172, L-180, L-181, L-182, L-183, L-184, L-185, LC-180, LC-181, LC-182, L-190, L-191, L-192, L-193, L-194, L-195, LF-190, LF-191, LF-192, LC-190, LC-191, LC-192, L-200, L-201, L-202, L-204, L-205, LC-200, LC-201, LC-202)
Hydraulic Brakes - Rear Brake Shoe Adjustments and Servicing (L-160, L-161, L-162, L-163, L-165, LC-160, LC-161, LC-162, L-164, L-170, L-171, L-172, L-173, L-175, LF-170, LF-171, LF-172, L-174, L-180. L-181, L-182, L-183, L-185, LC-180, LC-181, LC-182, LF-190, LF-191, LF-192)
Hydraulic Brakes - Rear Brake Shoe Adustments and Servicing (L-210, L-211, LF-210, LF-211, LF-212, LF-220, LF-221, LF-222)
Hydraulic Brakes - Rear Brake Shoe Adjustments and Servicing (L-204, L-210, L-211)
Hydraulic Brakes - Rear Brake Shoe Adjustments and Servicing (L-184, L-190, L-191, L-192, L-193, L-195, LC-190, LC-191, LC-192, LF-210, LF-211, LF-212, LF-220, LF-221, LF-222, L-194, L-200, L-201, L-202, L-205, LC-200, LC-201, LC-202)
Parking Brake for LM-120, L-130, L-150, LM-150, L-160, LC-160, L-170, LF-170 Series Trucks
Parking Brake for L-180, LC-180 Series Trucks
Parking Brake for L-190 and LF-190 Series Trucks, L-200, L-201, L-202, L-204 Trucks
Parking Brake for L-205, L-210, L-211, L-212, LF-210, LF-211, LF-212, LF-220, LF-221, LF-222 Trucks
Clutch Group
Clutch Specifications
General Description
Truck Model Vs Clutch Number Chart
Clutch Release Lever Diagrams
Pressure Plate Diagrams
Description
Removal
Driven Motor Assembly
Clutch Overhauling Fixture
Clutch Release Levers
Clutch Release Lever Adjustments
Installing Clutch
Clutch Control Adjustment
Clutch Chatter
Clutch Installation Illustrations
Electrical System Group
Specifications
Circuit Diagrams
Battery
Ignition Coils
Distributors
Generators
Headlights
Horn
Regulators
Spark Plugs
Starting Motors
Engine Group
Specifications
Wrench Torque Load Chart
Section A - Silver Diamond Engine
Description
Engine Removal
Engine Disassembly
Rocker Arms
Cylinder head and Valves
Connecting Rods and Pistons
Manifold
Oil Pump Overhaul
Water Pump Overhaul
Repair of Sub-Assemblies and Assembling
Cylinder Block
Camshaft Bushings
Connecting Rods and Pistons
Crankshaft
Camshaft
Miscellaneous Parts Inspection
Assembly of Engine
Main Bearing and Connecting Rod Bearings
Crankshaft
Flywheel and Housing
Camshaft and Gear
Connecting Rods and Pistons
Oil Pump
Clutch
Tappets
Cylinder Head
Valve Adusting
Manifolds
Water Pump
Oil Filter
Accessories
Section B - Super Blue Diamond Engine
Description
Engine Removal
Engine Disassembly
Removing Rocker Arms
Rocker Arm Inspection
Re-Bushing Rocker Arms
Cylinder Head and Valves
Inspection of the Cylinder Head
Inspection of Valve Guides, Valve Springs and Valves
Repair of the Cylinder Head
Reconditioning Valves and Seats
Valve Seat Inserts
Repair of Valves
Valve Assembly
Water Pump Removal and Overhaul
Intake and Exhaust Manifolds
Oil Pump Overhaul
Repair of Sub-Assemblies and Assembling
Cylinder Block
Camshaft Bushings
Connecting Rods and Pistons
Crankshaft
Flywheel and Ring Gear
Camshaft
Miscellaneous Parts
Assembly of Engine
Main Bearing and Connecting Rod Bearings
Crankshaft
Connecting Rods and Pistons
Cylinder Head
Engine Mountings
Oil Filter
Crankcase Ventilation
Section C - Super Red Diamond Engine
Description
Engine Removal
Engine Disassembly
Rocker Arms
Cylinder Head and Valves
Water Pump Removal and Overhaul
Manifolds
Oil Pump Overhaul
Repair of Sub-Assemblies and Assembling
Cylinder Block
Camshaft Bushings
Connecting Rods and Pistons
Crankshaft
Flywheel and Ring Gear
Camshaft
Miscellaneous Parts
Assembly of Engine
Main Bearings and Connecting Rod Bearings
Crankshaft
Flywheel Housing and Flywheel
Valve Tappets
Camshaft and Gear
Fan Drive Pulley and Vibration Damper
Connecting Rods and Pistons
Water Pump
Oil Filter
Accessories
Engine Mountings
Oil Filter (Deluxe)
Oil Filter (Michiana)
Crankcase Ventilation
Crankshaft Pulley Timing Marks
Frame Group
Frame Alignment
Checking Frame Alignment
Axle Alignment with Frame
Frame Straightening
Fuel System Group
Specifications
Fuel System and Fuel Pumps - General
Vapor Lock
Truck Storage
Fuel Pumps
Description
Operation
How to Diagnose Fuel Pump Trouble
Installation of Fuel Pump
Carter Model YF Carburetor
Description
Service Procedure
To Disassemble
To Reassemble
Carter Model BBR-1 Carburetor
Description
Carburetor Overhaul
Holley Model 852-FFG Carburetor
Description
Adjustments and Service Hints
Carburetor and Governor Overhaul
Air Cleaners
Description
Servicing Air Cleaners
Instrument Group
Combination Starting and Ignition Switch
General Description
Service Instructions
Fuel Guage Operation
Oil Pressure Gauge Operation
Water temperature Gauge Operation
Equipment Necessary for Checking Gauges
Method of Checking Gauges
Speedometer
Tachometer
Tachometer Flexible Shaft
Repairing Tachometer Flexible Shaft
Lubricating Tachometer Flexible Shaft
Method of Speedometer Adapter Calculation
Lubrication Group
New Service Classifications and Designations for Lubricating Oils for Gasoline and Diesel Engines
General Instructions
Engine Oil Selection
Engine Oil Types
Transmissions
Chassis
Water Pumps
Wheel Bearings
Clutch Release Bearings
Propeller Shaft Center Bearings
Air Cleaners
Single-Speed Hypoid Axles (Not Eaton)
Single-Speed Hypoid Axles (Eaton Only)
Two-Speed Hypoid Axles (Eaton)
Double-Reduction Hypoid Axles (Eaton)
Timken (S-200, U-200, S-300, U-300) Axles
Rear Axle Lub rication Capacities
Transmission Lubrication Capacities
Lubrication Chart (L-110 Series Trucks)
Lubrication Chart (L-120 Series Trucks)
Lubrication Chart (L-130 Series Trucks)
Lubrication Chart (L-150 Series Trucks)
Lubrication Chart (L-160 Series Trucks)
Lubrication Chart (L-170 Series Trucks)
Lubrication Chart (L-180, L-181, L182, L183, L184 Trucks)
Lubrication Chart (L190 Series Trucks)
Lubrication Chart (L-200 Series Trucks)
Propeller Shaft Group
Propeller Shafts and Universal Joints
Disassembling (Type C) Joint
Reassembling (Type C) Joint
Disassembling (Type CR, CRS) Joints
Reassembling (Type CR, CRS) Joints
Disassembling (Type 1410 Spicer) Joint
Reassembling (Type 1410 Spicer) Joint
Lubrication (Slip Yokes and Joints)
Cleaning and Inspection
Propeller Shaft Center Bearings
Construction (Pre-Lubricated Type Bearing)
Disassembling (Pre-Luibricated Type Bearing)
Reassembling (Pre_lubricated Type Bearing)
Construction (Not Pre-Lubricated Type) Bearing
Installation (Not Pre-Lubricated Type Bearing)
Adjustment (Not Pre-Lubricated Type Bearing)
Center Bearing Lubrication
Center Bearing Replacement on Shaft
Center Bearing Housing Assembly Felt Seal Replacement
Propeller Shaft (or Drive Line) Vibration
Cooling System & Radiator Group
Specifications
Rust Prevention
Cleaning
Draining
Anti-Freeze Solutions
Radiator Mountings
Radiator Cap (Pressure Type)
Cooling System Servicing
Cleaning
Neutralizing
Pressure Flushing
Leaks
Coolant Service
General Information
Spring Group
Specifications
Front Spring Mounting
Rear Spring Mounting
Auxiliary Spring Mounting
Rubber Bushed Spring Mounting (Rear Only)
Spring Maintenance
Rubber Bushed Spring (Front Spring Only)
Disassembly of Springs
Auxiliary Springs
Cleaning and Inspection of Springs
Assembly of Front and Rear Springs
Auxiliary Spring Assembly
Front Spring Mountings
Rear Spring Mountings
Spring Shackles and Brackets
Steering Group
Specifications
Steering Gears (TA-12, T-14, TA-14, TA-54, TA-61, T-66, TA-66, TA-70)
Construction
Adjustments
Adjustment of Ball Thrust Bearings on Cam
Adjust Lever Shaft Studs in Cam Groove for Backlash
Steering Column Alignment
Steering Gear Connection with Front Wheels
To Remove Steering Wheel
To Install Steering Wheel
Disassembling Steering Gear
Reassembling Steering Gear
Transmission Group
Specifications
General Information
Driving Downhill
Overdrive
Overload
Shifting
Starting
Transmission (HDS)
Transmission (T-87-D)
Transmission (H-41-B)
Transmission (T-98)
Transmissions (F-51 and F-51-C)
Transmissions (F-52 and F-52-C)
Transmissions (F-54 and F-54-B)
Fuller Auxiliary Transmission - Model 2-A-45
Power Take-Off for Fuller Model 2-A-45 Transmission
Brown-Lipe Auxiliary Transmission - Model 5531
Brown-Lipe Auxiliary Transmission Models 6231 and 6231-A
Wheels and Rims Group
Wheels - General
Front Wheel Bearing Adjustment
Rear Wheel Bearing Adjustment
Oil Seals - Front Wheels
Oil Seals - Rear Wheels
Oil Seals - Rear Wheels (Timken Axles)
Wheels and Rims
Wheel Bolt Nut Tensions (Disc Wheels)
Tires
Tire Inflation
Overloading
Speeds
Service Load and Inflation Table
Wheel, Rim, and Hub Bolt Tension Application Chart
Special Supplement - Holley Model 1904 Carburetor Service Manual
Introduction
Description
Operation
Overhaul
Installation
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