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This Disassembly and Assembly manual PDF download for the 1103 and 1104 Perkins Industrial Engines has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.
APPLICABLE MODELS :
1103 and 1104 Industrial Engines
DC (Engine)
DD (Engine)
DJ (Engine)
DK (Engine)
RE (Engine)
RG (Engine)
RJ (Engine)
RR (Engine)
RS (Engine)
DF (Engine)
DG (Engine)
TABLE OF CONTENTS :
Disassembly and Assembly Section
Fuel Priming Pump - Remove and Install
Fuel Filter Base - Remove and Install
Fuel Injection Lines - Remove
Fuel Injection Lines - Install
Fuel Injector Cover - Remove and Install (If Equipped)
Fuel Injection Pump - Remove (Delphi DP210)
Fuel Injection Pump - Remove (Delphi STP)
Fuel Injection Pump - Remove (Delphi DPG)
Fuel Injection Pump - Remove (Bosch EPVE for the 1104 engines only)
Fuel Injection Pump - Remove (Delphi DPA)
Fuel Injection Pump - Install (Delphi DP210)
Fuel Injection Pump - Install (Delphi STP)
Fuel Injection Pump - Install (Delphi DPG)
Fuel Injection Pump - Install (Bosch EPVE for the 1104 engines only)
Fuel Injection Pump - Install (Delphi DPA)
Fuel Injector - Remove
Fuel Injector - Install
Turbocharger - Remove
Turbocharger - Install
Exhaust Manifold - Remove and Install
Exhaust Elbow - Remove and Install (If Equipped)
Inlet and Exhaust Valve Springs - Remove and Install
Inlet and Exhaust Valves - Remove and Install
Inlet and Exhaust Valve Guides - Remove and Install
Inlet and Exhaust Valve Seat Inserts - Remove and Install
Engine Oil Filter Base - Remove and Install
Engine Oil Cooler - Remove
Engine Oil Cooler - Install
Engine Oil Relief Valve - Remove and Install (Engine Oil Pump)
Engine Oil Relief Valve - Remove and Install (Balancer Unit for the 1104 engines only)
Engine Oil Pump - Remove (Engines Without a Balancer)
Engine Oil Pump - Install (Engines Without a Balancer)
Water Pump - Remove
Water Pump - Disassemble
Water Pump - Assemble
Water Pump - Install
Water Temperature Regulator - Remove and Install
Flywheel - Remove
Flywheel - Install
Crankshaft Rear Seal - Remove
Crankshaft Rear Seal - Install
Crankshaft Wear Sleeve (Rear) - Remove
Crankshaft Wear Sleeve (Rear) - Install
Flywheel Housing - Remove and Install
Crankshaft Pulley - Remove and Install
Crankshaft Front Seal - Remove
Crankshaft Front Seal - Install
Crankshaft Wear Sleeve (Front) - Install
Front Cover - Remove and Install
Gear Group (Front) - Remove
Gear Group (Front) - Install
Idler Gear - Remove and Install
Housing (Front) - Remove
Housing (Front) - Install
Accessory Drive - Remove and Install
Crankcase Breather - Remove and Install
Valve Mechanism Cover - Remove and Install
Rocker Shaft and Pushrod - Remove
Rocker Shaft - Disassemble
Rocker Shaft - Assemble
Rocker Shaft and Pushrod - Install
Cylinder Head - Remove
Cylinder Head - Install
Lifter Group - Remove and Install
Camshaft - Remove and Install
Camshaft Gear - Remove and Install
Camshaft Bearings - Remove and Install
Engine Oil Pan - Remove and Install
Balancer - Remove (Some 1104 Engines Only)
Balancer - Install (Some 1104 Engines Only)
Piston Cooling Jets - Remove and Install
Pistons and Connecting Rods - Remove
Pistons and Connecting Rods - Disassemble
Pistons and Connecting Rods - Assemble
Pistons and Connecting Rods - Install
Connecting Rod Bearings - Remove
Connecting Rod Bearings - Install
Crankshaft Main Bearings - Remove
Crankshaft Main Bearings - Install (Crankshaft in Position)
Crankshaft - Remove
Crankshaft - Install
Crankshaft Gear - Remove and Install
Bearing Clearance - Check
Glow Plugs - Remove and Install (If Equipped)
V-Belts - Remove and Install
Fan - Remove and Install
Fan Drive - Remove and Install
Alternator - Remove
Alternator - Install
Electric Starting Motor - Remove and Install
Vacuum Pump - Remove and Install (Some 1104 engines only)
Hydraulic Pump (Steering) - Remove
Hydraulic Pump (Steering) - Install
Index Section
Index
MANUAL SPECIFICATION :
File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Pub No. : SENR9779-03
Total Pages : 136
This Manual PDF Download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!
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Perkins 1103 and 1104 Industrial Engines Disassembly and Assembly Manual - SENR9779-03.pdf