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This Disassembly and Assembly manual PDF download for the 402D-403D-404D Perkins Industrial Engine has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to fully at every opportunity.
APPLICABLE MODELS :
402D-403D-404D Industrial Engine
GG (Engine)
GH (Engine)
GJ (Engine)
GK (Engine)
GL (Engine)
GM (Engine)
GN (Engine)
GP (Engine)
GQ (Engine)
GS (Engine)
TABLE OF CONTENTS :
Disassembly and Assembly Section
Fuel Filter Base - Remove and Install (403D-11, 403D-15, 403D-15T, 403D-17, 404D-15, 404D-22, 404D-22T and 404D-22TA Engines)
Fuel Filter Base - Remove and Install (402D-05 and 403D-07 Engines)
Fuel Transfer Pump - Remove and Install (Mechanical Fuel Transfer Pump)
Fuel Transfer Pump - Remove and Install (Electrical Fuel Transfer Pump)
Fuel Injection Lines - Remove and Install
Fuel Shutoff Solenoid - Remove and Install
Fuel Injection Pump - Remove and Install
Fuel Injector - Remove and Install
Turbocharger - Remove and Install
Exhaust Manifold - Remove and Install
Inlet and Exhaust Valve Springs - Remove and Install
Inlet and Exhaust Valves - Remove and Install
Engine Oil Line - Remove and Install
Engine Oil Cooler - Remove and Install
Engine Oil Relief Valve - Remove and Install
Engine Oil Pump - Remove
Engine Oil Pump - Install
Water Pump - Remove and Install (403D-11, 403D-15, 403D-15T, 403D-17, 404D-15, 404D-22, 404D-22T and 404D-22TA Engines)
Water Pump - Remove and Install (402D-05 and 403D-07 Engines)
Water Temperature Regulator Housing - Remove and Install
Water Temperature Regulator - Remove and Install (402D-05 and 404D-07 Engines)
Water Temperature Regulator - Remove and Install (403D-11, 403D-15, 403D-15T, 403D-17, 404D-15, 404D-22, 404D-22T and 404D-22TA Engines)
Flywheel - Remove
Flywheel - Install
Crankshaft Rear Seal - Remove and Install
Crankshaft Wear Sleeve (Rear) - Remove and Install
Flywheel Housing - Remove and Install
Flywheel Housing - Remove and Install (Engines with Flywheel Housing and Back Plate)
Crankshaft Pulley - Remove and Install
Crankshaft Front Seal - Remove and Install
Housing (Front) - Remove
Housing (Front) - Disassemble
Housing (Front) - Assemble
Housing (Front) - Install
Crankcase Breather - Remove and Install (Turbocharged Engines)
Crankcase Breather - Remove and Install (Naturally Aspirated Engines)
Valve Mechanism Cover - Remove and Install
Rocker Shaft and Pushrod - Remove
Rocker Shaft - Disassemble (403D-15, 403D-15T, 403D-17, 404D-22, 404D-22T and 404D-22TA Engines)
Rocker Shaft - Disassemble (402D-05, 403D-07, 403D-11 and 404D-15 Engines)
Rocker Shaft - Assemble (403D-15, 403D-15T,403D-17, 404D-22, 404D-22T and 404D-22TA Engines)
Rocker Shaft - Assemble (402D-05, 403D-07, 403D-11 and 404D-15 Engines)
Rocker Shaft and Pushrod - Install
Cylinder Head - Remove
Cylinder Head - Install
Lifter Group - Remove and Install
Camshaft - Remove
Camshaft - Disassemble
Camshaft - Assemble
Camshaft - Install
Engine Oil Pan - Remove and Install
Pistons and Connecting Rods - Remove
Pistons and Connecting Rods - Disassemble
Pistons and Connecting Rods - Assemble
Pistons and Connecting Rods - Install
Connecting Rod Bearings - Remove (Connecting rods in position)
Connecting Rod Bearings - Install (Connecting rods in position)
Connecting Rod Bearings - Install
Crankshaft Main Bearings - Remove
Crankshaft Main Bearings - Install
Crankshaft - Remove
Crankshaft - Install
Bearing Clearance - Check
Coolant Temperature Switch - Remove and Install (403D-11, 403D-15, 403D-15T, 403D-17, 404D-15, 404D-22, 404D-22T and 404D-22TA Engines)
Coolant Temperature Switch - Remove and Install (402D-05 and 403D-07 Engines)
Engine Oil Pressure Switch - Remove and Install
Glow Plugs - Remove and Install
V-Belts - Remove and Install
Fan - Remove and Install
Alternator - Remove and Install (65 Amp and 85 Amp Alternators)
Alternator - Remove and Install (55 Amp Alternator)
Alternator - Remove and Install (40 Amp Alternator)
Alternator - Remove and Install (14 Amp and 15 Amp Alternators)
Electric Starting Motor - Remove and Install
Index Section
Index
MANUAL SPECIFICATION :
File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Pub No. : KENR6226-01
Total Pages : 108
This Manual PDF Download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same manual your local dealer will use when doing a repair. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!
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